- When you switch on a RayonShine Nelson series lamp, you see more than just light; you see a warm, jade-like "skin" of illumination.
- Many customers are curious: how is this material, which looks as thin and light as paper yet as delicate as silk, actually made?
- Today, we'll take you behind the scenes at RayonShine, from the initial inspiration to the meticulous craftsmanship, revealing how this "luminous work of art" is created.
💡 Inspiration: From Preserving Warships to Illuminating Lives
- This unique "silk" craftsmanship is not inspired by textile machinery, but by a legendary historical event.
- In the mid-20th century, our renowned designer noticed that the U.S. military possessed a special "preservation technology"—using a sprayable resin material to wrap retired warships, forming a dense, waterproof, and translucent protective film, resembling a giant "silkworm cocoon."
- The designer was deeply fascinated by the material's light-transmitting properties and malleability. He wondered: if this material were applied to a complex geometric framework, could it create a lamp that emits soft, diffused light?
- This was the genesis of the "Bubble Lamp." RayonShine inherits this classic design concept, utilizing modern, improved polymer nano-silk materials to transform this "industrial cocoon" into a gentle light source for the home.
🛠️ Manufacturing Process: Five Steps to Achieve a "Silk Cocoon" Texture
At RayonShine, the creation of each lamp is a combination of engineering and aesthetics. This is not simple assembly, but a process of "sculpting."
- Frame Welding (The Skeleton)
- It all begins with steel. We bend high-strength steel wires into specific geometric shapes.The craftsmen need to weld each joint with extreme precision, because the frame not only supports the lamp body but also determines the overall lines and form of the light.
- Key point: The frame must be absolutely stable and smooth; any tiny burrs could affect the subsequent filament application process.
2. Rotary Spinning (The Cocooning)
- This is the most magical step. We place the frame on a rotating platform, and the craftsman, holding a spray gun, sprays a special liquid polymer onto the rotating frame. This material solidifies the moment it comes into contact with the air, forming countless tiny fibrous threads. These threads layer upon layer, like a silkworm spinning its cocoon, gradually covering the entire metal frame.
3. Shaping and Tension
- As the "silk" layer thickens, the material develops natural tension between the frame elements. This tension creates the lamp's signature undulating curves, which are both taut and elastic.
4. Curing and Protection
After spraying, the lamps need to be left to cure. Finally, we apply a transparent protective coating. This coating not only prevents the material from oxidizing and yellowing, but also provides dust and water resistance, making the lamps more durable than traditional paper lanterns and easier to clean than ordinary fabric lamps.
5. Optical Testing (Quality Check)
- The product is considered acceptable only when light passes through the lampshade, resulting in an even, shadowless, warm-toned diffuse reflection.
🎥 Video Script: RayonShine Process Short Film
- Steel frames are welded together with sparks, and filamentous light and shadow grow and take shape in a swirling motion, revealing a supple texture that can be felt with the fingertips. Finally, with a soft click, it illuminates, blooming gently like moonlight.
💬 Frequently Asked Questions (Q&A)
To help you choose RayonShine with greater confidence, we have compiled some frequently asked questions about our craftsmanship:
Q1: Is this "silk" material easily damaged?
- A: Please rest assured, although it looks as delicate as silk, it is actually made of a high-molecular polymer. It has excellent toughness and elasticity, and strong tear resistance; it won't tear easily like paper lanterns.
Q2: Will it turn yellow after prolonged use?
- A: RayonShine uses an improved formula and is coated with a UV-resistant protective layer, which effectively slows down oxidation and maintains its original color even after long-term use.
Q3: How do I clean this material?
- A: It's very simple! Because the surface has a protective film, you only need to use a feather duster to remove dust. If there are stains, you can gently wipe them with a slightly damp soft cloth.
Q4: Why do some lamps have subtle textures on their surface?
- A: This is precisely the charm of the handcrafted filament weaving process! The weaving pattern of the filaments on each lamp is unique, and this subtle texture makes the light softer and more natural, unlike the harshness of industrial plastic.
At RayonShine, we sell more than just lighting fixtures; we offer a refined approach to the art of light.
- Behind every Nelson-style silk lamp is a craftsman's unwavering dedication to precision and detail. We hope this lamp will warm every evening in your home.
👉 Explore more RayonShine handmade lighting collections: Nelson Series
🎄 RayonShine Christmas Special Offer
In this season of love and warmth, nothing brightens the festive atmosphere quite like a soft, handcrafted lamp. To thank you for your support of our craftsmanship, we're offering a special holiday treat:
- 🎁 15% OFF on all items
- 🔑 Discount Code: MAGIX15
- ⏰ Valid until December 20th (Only a few days left, seize the opportunity to add some sparkle to your home!)
